Turn, Turn, Turn...
Well, the chunk of steel I showed you in the lathe yesterday ended up in the form of the above - please ignore the finish: I took the thing a couple of thou too far roughing it out. I decided to try and cut the largest metric thread I've got the tools for - 12 mm - which necessitated turning the end of the stock down to 12 mm: quite a lot of material to remove, but an interesting exercise, as I don't yet really know the limits of this old lathe.
Turning the spigot for the threaded portion proved to be relatively painless: I seemed to have guessed the right chuck-speed and feed-rate to avoid the smokies, unlike yesterday, when I turned the 'bearing' part of the shaft... What I was most chuffed about, though, was hand-cutting the thread, which, I have to admit, is a bit chunky for the tools I have to hand, but a good challenge well met, I think.
I started the thread with the piece in the chuck of the lathe, and the die/wrench supported and held true by the quill of the tailstock. Once the die was starting to cut and engage, I finished the job off in the vice, by hand: a good workout for the arms and shoulders! I then returned the piece to the chuck to cut back the relief behind the thread, which was when I found one of the lathe's limitations. Using a rather admittedly over-butch 12 mm parting-off tool, the piece dug in a couple of times, making the whole machine buck - and there's a lot of mass in the old thing - quite spectacularly before the drive belts slipped.
I finished the relief off with the recently-purchased small TC insert tool and a warding file. The kicker to all of these shenanigans is that I need to turn that lovely thread down to its final dimensions to fit the change-wheel banjo's slots: seems a shame, but there you go... Then I've got to address the problem of the dearth of keys on the majority of the change-wheels... not sure how I deal with that, but I'm sure something will occur to me. The astute among you will notice my apparent lack of engagement with the bear of little brain's political demise here, this week: done with ranting until we know more...
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