Worktop Progress


Cutting The Open Corner Tenons


I started work on the right-hand base/cupboard frame for the cottage kitchen worktop today. As you can see from the pic above, I've had to knock up a jury-rigged top extension so that the WorkMate can accommodate the top's framework. I've got a load of spare old melamine kitchen unit stuff knocking round, so I used a couple of the doors held together with battens screwed to the underside. I just clamped the thing to the WorkMate to stop it sliding about. Like the temporary wood vice I spoke about, I just improvise around whatever bit of kit I don't yet possess. I was quite pleased with today's progress and my previous comments about the wonder of a decent tenon saw still stand: I managed to cut the corner tenons pretty much straight off the bat; one needed a bit of chisel work, the other one went straight in. I've got bigger problems with the appalling state of the kiln-dryed timber: trying to find a straight piece [even 2x2!] is a challenge, but I'm managing to pull things square as I glue and screw the thing together, using home-made jigs and clamps where necessary. 

You get an idea where the corner tenons fit in from the picture below: what you're looking at is the underside of the top effectively, and the upright timbers you can see form the front side of the cupboard supporting the right hand side of the kitchen top. I wanted to make the thing as solid as possible due to the weight of the beech-block top: even though it will be supported on two sides by hefty wall-mounted battens, I want the thing to stay put once it's in. I haven't estimated the final weight of timber that will be in the finished article, but I would hazard a guess that my little Citroën will weigh less.


Corner Tenons In Situ



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